Forming fabrics are indispensable components in the paper production process, playing a pivotal role in both paper formation and dewatering on the paper machine.
It is typically woven from polyester monofilament and has high strength, stability, and resistance to moisture and chemicals. To extend the service life of our paper machine-forming fabrics and ensure excellent abrasion resistance, we incorporate nylon monofilaments in the weft.
Forming fabrics are indispensable components in the paper production process, playing a pivotal role in both paper formation and dewatering on the paper machine.
It is typically woven from polyester monofilament and has high strength, stability, and resistance to moisture and chemicals. To extend the service life of our paper machine-forming fabrics and ensure excellent abrasion resistance, we incorporate nylon monofilaments in the weft.
● Outstanding Abrasion Resistance:
Exhibit exceptional abrasion resistance, resulting in lower wear and reduced frequency of replacement, minimizing production interruptions.
● Consistent Paper Quality:
Contribute to uniform paper quality, regardless of the type of paper you produce.
● Versatility:
Our forming fabrics are highly versatile and suitable for various paper types, including cultural paper, printing paper, packaging paper, corrugated board, and tissue paper.
● High Efficiency:
Yushai provides excellent drainage capabilities, suitable for paper machines operating at different production speeds, enhancing overall production efficiency.
● Alkali and Acid Resistance:
●Offer good alkali and acid resistance, making them suitable for various process environments.
● Compact and Lightweight:
Forming fabrics are compact and lightweight, making them easy to transport and maintain, streamlining your operations.
● Long Service Life:
Carefully designed for extended service life, our forming fabrics help reduce maintenance costs.
● Outstanding Abrasion Resistance:
Exhibit exceptional abrasion resistance, resulting in lower wear and reduced frequency of replacement, minimizing production interruptions.
● Consistent Paper Quality:
Contribute to uniform paper quality, regardless of the type of paper you produce.
● Versatility:
Our forming fabrics are highly versatile and suitable for various paper types, including cultural paper, printing paper, packaging paper, corrugated board, and tissue paper.
● High Efficiency:
Yushai provides excellent drainage capabilities, suitable for paper machines operating at different production speeds, enhancing overall production efficiency.
● Alkali and Acid Resistance:
Offer good alkali and acid resistance, making them suitable for various process environments.
● Compact and Lightweight:
Forming fabrics are compact and lightweight, making them easy to transport and maintain, streamlining your operations.
● Long Service Life:
Carefully designed for extended service life, our forming fabrics help reduce maintenance costs.
Single-layer forming fabric
Single-layer forming fabrics are commonly used for producing kraft paper, tissue paper, writing,
and printing paper, and are typically available in 4-shed, 5-shed, and 8-shed series.
＞ 4-shed and 5-shed forming fabrics are suitable for making single-glue, double-glue, color-glue,
and other cultural paper, printing paper, glossy paper, packaging paper, general newsprint, etc.
Suitable for ordinary Fourdrinier paper machines.
＞ 8-shed forming fabric is suitable for making paper bag paper, kraft paper, boxboard paper,
corrugated paper, and other packaging papers with larger quantities and general printing papers.
Suitable for ordinary Fourdrinier paper machines.
1.5-layer forming fabric
The 1.5-layer forming fabric combines the advantages of single-layer and double-layer fabrics.
It is ideal for cultural paper, printing paper, glazed paper, packaging paper, and common newsprint.
Single-layer forming fabric
Single-layer forming fabrics are commonly used for producing kraft paper, tissue paper, writing,
and printing paper, and are typically available in 4-shed, 5-shed, and 8-shed series.
＞ 4-shed and 5-shed forming fabrics are suitable for making single-glue, double-glue, color-glue,
and other cultural paper, printing paper, glossy paper, packaging paper, general newsprint, etc.
Suitable for ordinary Fourdrinier paper machines.
＞ 8-shed forming fabric is suitable for making paper bag paper, kraft paper, boxboard paper,
corrugated paper, and other packaging papers with larger quantities and general printing papers.
Suitable for ordinary Fourdrinier paper machines.
1.5-layer forming fabric
The 1.5-layer forming fabric combines the advantages of single-layer and double-layer fabrics.
It is ideal for cultural paper, printing paper, glazed paper, packaging paper, and common newsprint.
2.5-layer forming fabric
The 2.5-layer forming fabric is suitable for paper machines operating at speeds ranging from 200 to 500 m/min.
It is used to produce printing paper, packaging paper, cardboard, onion-skin paper, newsprint, household paper, and more.
2-layer forming fabric
The double-layer forming fabric offers high warp and weft densities, dimensional stability, and excellent drainage properties. It is widely used in medium and high-speed paper machines for printing paper, household paper, packaging paper, cardboard, newsprint, and more.
2-layer forming fabric
The double-layer forming fabric offers high warp and weft densities, dimensional stability, and excellent drainage properties. It is widely used in medium and high-speed paper machines for printing paper, household paper, packaging paper, cardboard, newsprint, and more.
2.5-layer forming fabric
The 2.5-layer forming fabric is suitable for paper machines operating at speeds ranging from 200 to 500 m/min.
It is used to produce printing paper, packaging paper, cardboard, onion-skin paper, newsprint, household paper, and more.
SSB 3-layer forming fabric
SSB (Sheet Support Binder) 3-layer forming fabric features a compact design and is ideal for high-speed paper machines. It offers excellent drainage, retention improvement, and reduced wire marks, making it a top choice for highly qualified printing paper, tissue paper, and cigarette paper production.
The SSB three-layer forming fabric is designed with an upper, middle and lower three-layer structure. The upper layer adopts a smaller diameter diameter line, weft line and plain weave structure to increase the retention rate of fine fibers and fillers, and improve the uniformity and smoothness of the paper sheet.
The paper web has light marks and is easy to peel off. The lower layer adopts thicker diameter radial and weft threads to improve the structural stability and service life of the forming mesh. Pairs of weft threads are used in the middle to precisely connect the upper and lower layers into one, so that the upper and lower layers will not rub or slip relative to each other.
SSB 3-layer forming fabric
SSB (Sheet Support Binder) 3-layer forming fabric features a compact design and is ideal for high-speed paper machines. It offers excellent drainage, retention improvement, and reduced wire marks, making it a top choice for highly qualified printing paper, tissue paper, and cigarette paper production.
The SSB three-layer forming fabric is designed with an upper, middle and lower three-layer structure.
The upper layer adopts a smaller diameter diameter line, weft line and plain weave structure to increase the retention rate of fine fibers and fillers, and improve the uniformity and smoothness of the paper sheet.
The paper web has light marks and is easy to peel off. The lower layer adopts thicker diameter radial and weft threads to improve the structural stability and service life of the forming mesh. Pairs of weft threads are used in the middle to precisely connect the upper and lower layers into one, so that the upper and lower layers will not rub or slip relative to each other.
Material:
Polyester-forming fabrics are meticulously crafted from top-tier polyester monofilament and multifilament yarns.
The choice of polyester stems from its exceptional attributes, including robust strength, unwavering stability, and resistance to the challenges posed by moisture and chemicals.
Structure:
These fabrics boast a sophisticated mesh structure, comprising multiple layers, meticulously designed to facilitate paper sheet formation and efficient water removal.
The fabric's architecture is tailored to meet the unique demand ofspecific applications and paper grades, ensuring optimal performance.
Material:
Polyester-forming fabrics are meticulously crafted from top-tier polyester monofilament and multifilament yarns. The choice of polyester stems from its exceptional attributes, including robust strength, unwavering stability, and resistance to the challenges posed by moisture and chemicals.
Structure:
These fabrics boast a sophisticated mesh structure, comprising multiple layers, meticulously designed to facilitate paper sheet formation and efficient water removal. The fabric's architecture is tailored to meet the unique demand ofspecific applications and paper grades,
ensuring optimal performance.
Formation:
These fabrics contribute to the uniform distribution of paper pulp fibers, resulting in the consistent formation
of paper sheets.
Dewatering:
They facilitate efficient drainage of water from the pulp as it traverses the paper machine, leaving behind
the essential paper fibers to create the final product.
Air Permeability: Controlled air permeability aids in water removal and sheet formation.
Fiber Support: They provide crucial support to the paper pulp during both the forming and pressing stages.
Wear Resistance:
Polyester fabrics are engineered to withstand the mechanical wear and abrasion inherent in the papermaking process.
Custom Sizing and Design:
These fabrics are available in various sizes and designs, meticulously tailored to suit specific paper machine
configurations and production requirements.
Maintenance and Longevity:
Regular maintenance and cleaning are imperative to ensure that these fabrics continue to perform optimally.
Cleaning procedures involve the removal of accumulated pulp and contaminants, prolonging the fabric's lifespan.
Quality Control:
To ensure consistent performance and durability, rigorous quality control measures are applied during
the manufacturing process. This includes vigilant oversight of yarn quality, fabric design, and finishing
processes.
Formation:
These fabrics contribute to the uniform distribution of paper pulp fibers, resulting in the consistent formation of paper sheets.
Dewatering:
They facilitate efficient drainage of water from the pulp as it traverses the paper machine, leaving behind the essential paper fibers to create the final product.
Air Permeability: Controlled air permeability aids in water removal and sheet formation.
Fiber Support: They provide crucial support to the paper pulp during both the forming and pressing stages.
Wear Resistance:
Polyester fabrics are engineered to withstand the mechanical wear and abrasion inherent in the papermaking process.
Custom Sizing and Design:
These fabrics are available in various sizes and designs, meticulously tailored to suit specific paper machine configurations and production requirements.
Maintenance and Longevity:
Regular maintenance and cleaning are imperative to ensure that these fabrics continue to perform optimally. Cleaning procedures involve the removal of accumulated pulp and contaminants, prolonging the fabric's lifespan.
Quality Control:
To ensure consistent performance and durability, rigorous quality control measures are applied during the manufacturing process. This includes vigilant oversight of yarn quality, fabric design, and finishing processes.
